UNI-T UT58C DMM Repair.
Posted: Thu Aug 29, 2024 3:44 pm
I've had this DMM for about 20 years. They're still sold and cost £40. So a decent enough DMM, although not considered top flight.
The other day I tried to use it and it wouldn't power on. I changed the battery and tried it a few times. Sometimes it would power on and sometimes it wouldn't. Increasingly it wouldn't.
I thought it was worth looking at rather than just throwing it away. There's a circuit diagram avaliable on the web in pdf form, but no service manual.
https://elektrotanya.com/multimeter_ut5 ... nload.html
I removed the PCB from the case and checked the power supply including the power switch.
The switch seemed an odd arrangement from the circuit diagram. I didn't understand what capacitor C1 was doing. Eventually I removed the switch and washed it in IPA then tested it. It's a twin single pole double throw switch. What appears to be the cross connection in the switch shown in the cct diagram doesn't exist. I resoldered the switch.
I powered up the PCB using a bench power supply and began to investigate. The power supply was covered by the glass LCD display, which had become glued to the Zebra Strip which formed an electrial connection. The Zebra switch was also glued to the PCB. I don't like messing with Zebra strips but there was no choice, so I peeled it off the PCB. 9.2 volts was going into the PSU but a fraction of a volt was coming out. I checked voltages and buzzed out connections to check for dry joints and bad circuit tracks. Then I pondered what C1 was doing, permanently connected to the battery. It's a kickstart. I bodged in a 47µF cap on leads and connected it across C1 and the DMM powered up every time. There was no display, so I set the DMM to the continuity range and checked the buzzer output with a scope. It was fine. C1 was bad and I replaced it with a 33µF surface mount electrolytic, and that was it.
Now for the dreaded Zebra strip. It had the impression of the contacts on the PCB. I cleaned the metal contacts with a pencil eraser and washed them off with IPA. The Zebra Strip was still attached to the LCD display and I rubbed it on a piece of 1000 grade wet and dry on a flat surface, then cleaned it with IPA on a lint free cloth. People report all sorts of problems with Zebra strips, but in the factory they my have cleaned them up with a solvent but I couldn't imagine there would be much more to it than putting the parts in place and snapping it all together. So that's what I did. To my surprise it worked. No problems with the display at all.
A minor success story and a bit of e-waste saved from landfill. It did cross my mind a couple of times to just throw it away, but I do use it and like it.
The other day I tried to use it and it wouldn't power on. I changed the battery and tried it a few times. Sometimes it would power on and sometimes it wouldn't. Increasingly it wouldn't.
I thought it was worth looking at rather than just throwing it away. There's a circuit diagram avaliable on the web in pdf form, but no service manual.
https://elektrotanya.com/multimeter_ut5 ... nload.html
I removed the PCB from the case and checked the power supply including the power switch.
The switch seemed an odd arrangement from the circuit diagram. I didn't understand what capacitor C1 was doing. Eventually I removed the switch and washed it in IPA then tested it. It's a twin single pole double throw switch. What appears to be the cross connection in the switch shown in the cct diagram doesn't exist. I resoldered the switch.
I powered up the PCB using a bench power supply and began to investigate. The power supply was covered by the glass LCD display, which had become glued to the Zebra Strip which formed an electrial connection. The Zebra switch was also glued to the PCB. I don't like messing with Zebra strips but there was no choice, so I peeled it off the PCB. 9.2 volts was going into the PSU but a fraction of a volt was coming out. I checked voltages and buzzed out connections to check for dry joints and bad circuit tracks. Then I pondered what C1 was doing, permanently connected to the battery. It's a kickstart. I bodged in a 47µF cap on leads and connected it across C1 and the DMM powered up every time. There was no display, so I set the DMM to the continuity range and checked the buzzer output with a scope. It was fine. C1 was bad and I replaced it with a 33µF surface mount electrolytic, and that was it.
Now for the dreaded Zebra strip. It had the impression of the contacts on the PCB. I cleaned the metal contacts with a pencil eraser and washed them off with IPA. The Zebra Strip was still attached to the LCD display and I rubbed it on a piece of 1000 grade wet and dry on a flat surface, then cleaned it with IPA on a lint free cloth. People report all sorts of problems with Zebra strips, but in the factory they my have cleaned them up with a solvent but I couldn't imagine there would be much more to it than putting the parts in place and snapping it all together. So that's what I did. To my surprise it worked. No problems with the display at all.
A minor success story and a bit of e-waste saved from landfill. It did cross my mind a couple of times to just throw it away, but I do use it and like it.